Multi-Filar Coil Winding Machine

The multi filar coil winder machine uses a camera vision system to wind fine filaments around a spinning mandrel and produce multi filar micro coils with up to 4 filars. EBD coil winders allow exacting control of all winding parameters, including programmable wire tension – capable of tight precision down to extremely low values. Wind coils using .001″ diameter wire on a .010″ mandrel using our innovative closed loop filar tension control system. Combinations of menu-selectable variable and tight-pitch wind capability, plus single, multi-filar, variable mandrel length, machine vision and other custom features are available.

Key Features

  • Filament .001” to .015” Limit travel distance & mandrel length in recipe setting

  • Filament slack control that maintains tension at all wind speeds

  • Store up to 250 process recipes shared between two-heads

  • Brushless servo drives on traverse and both mandrel ends (no back shaft)

  • DIN 100 filament Spool size capable

  • Recipe edit menu allows up to 30 repeating combinations of any pitch, angle, direction, speed, tension, and length.

  • Recipe steps can ramp pitch between set points (plus angle ramp with vision option)

  • Alphanumeric color touchscreen display for program entry and status displays

Specs

  • Spool size: DIN 100 maximum

  • Input power: 208-240 VAC, single phase with ground, 50/60 Hz.

  • Weight: 1,450 pounds

  • Dimensions: 167” L x 31” W x 75” H

  • Mandrel size: .250 diameter max

  • Travel: Adjustable zero to 110” (279 cm) with suitable winding accessories & 2” mandrel stretch

  • Filament size: .001” to .015” round solid or tube, or ribbon or metal – one to 4 filars per head

  • Wind speed: Up to 65 RPS and 10 in/sec traverse speed

  • Mandrel tension: Manual lever actuated, screw adjust

  • Filament tension: Configurable ranges from 5g min up-to 75g max Mandrel tension: Configurable ranges from 45g min up-to 32g max Mandrel length: Adjustable from 21” to 116” (53 to 294 cm) Optional angle control: +10/-30 deg. with +/- 0.02 deg. resolution Compliance: Built to CE and NFPA 79 standards

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